The manufacturing industry has been around for centuries and has seen many changes over time — from traditional manufacturing to the assembly line to new technologies.
However, the industry is now undergoing the biggest transformation since Henry Ford introduced his first car factory in 1913. We see a huge shift from hard-to-automate tasks directly onto the software. This move to software is called digital transformation, and it is already making huge changes in how manufacturers run their businesses.
But what does this mean for manufacturers? Why should they adopt new software systems? What’s so great about it? Well, here are 10 reasons why your business needs manufacturing software:
- Enhances quality control
- Speeds up the process
- Saves costs
- Makes the manufacturing process more efficient
- Makes manufacturing simpler
- Minimizes the environmental impact of manufacturing
- Reduces material waste
- Integrates and enhances data storage
- Adds real-time analytics
- Allows for business expansion
Digital transformation enhances quality control
Current quality control systems in most businesses are way behind what we need to stay competitive today. Those systems were designed back when manufacturers only had to worry about making one product. Today’s manufacturers deal with a lot more complexities which can create errors that can cause major issues down the line, such as delays at airports — lost money for airlines because of unreadable barcodes.
The quality control systems of the past do a decent job, but they just don’t cut it for today’s manufacturing world. Manufacturers need to use software that can integrate with their current software to check for errors and issues as they happen. Digital transformation provides manufacturers with an automating system where everything from incoming materials to production lines can be checked before being shipped out.
Digital transformation speeds up the process
Manufacturing is like baking. You take some ingredients, mix them together, cook them at certain temperatures for specific amounts of time — but unlike baking, this whole process takes days or even weeks! Just think about how long it would take you to make your favorite dish on your own and multiply that by how many orders you get in a day. Now, also consider all the other processes involved — from shipping and receiving materials to stocking them at the warehouse.
It is hard enough to keep up with orders without having a time lag due to inefficient systems that slow down your workflow. Digital transformation allows businesses to boost their production times and lower costs by speeding up internal workflows and those related to suppliers and distributors while maintaining quality control.
Digital transformation saves costs
Manufacturing is changing thanks to digital transformation, which will save you money. We already touched on how speeds can be improved through better production lines and increased automation, but there are other ways digital transformation helps save money.
Reworking defective products are one of the most expensive things a manufacturer has to do — so it makes sense that any process automation or improvement can help lower costs and save money in the long term. Whether cutting out rework with better quality control software or saving on material waste by using data analytics and business intelligence software, you will see your bottom line improve as soon as digital transformation starts running at full speed.
Digital transformation makes the manufacturing process more efficient
Think about all those parts you used to have to keep track of, from inventory to scheduling changes. All those options had to be manually implemented each time there was a change — which meant many hours wasted trying to figure out what moving part needed to be moved, where it needed to go, and who was supposed to do what.
Now, that same work can be done in seconds and will provide you with instant data that can lead to better decision-making for even greater success. These types of processes are streamlined through digital transformation, allowing your entire workforce to carry out tasks more efficiently than ever before.
Digital transformation streamlines communication
The best way to make sure communication stays streamlined is by using software that everyone at all levels of the company will understand. That doesn’t mean trying to update your IT department’s knowledge. Instead, try adding digital transformation software into the fold — software they already know how to use! It would help if you also considered making it mobile since that is where your workforce spends most of its time these days. Then, they can even take that knowledge with them when they need to work off-site.
Digital transformation provides real-time data
We touched on how business intelligence software can help improve processes and enhance decision-making, but did you know all the information involved in this process? These programs collect everything from incoming materials to production line details, inventory management — and even worker performance — to create a complete virtual model of your manufacturing process. And because it’s digital transformation software, all the information goes right into one place for you to review at any given moment anywhere.
Digital transformation helps workers become more efficient
If you’ve been in the manufacturing industry for a while, you might remember when having to keep track of your inventory or producing parts took up a lot of time and energy. These days, thanks to digital transformation software, workers can focus on more productive tasks — and they won’t need weeks and months of training and education to do it.
As we mentioned earlier, the key is finding the right software that works with your existing equipment so your workforce can immediately impact how efficiently everything operates. If you also increase their knowledge through training sessions or other types of learning opportunities, everyone will be well on their way to making this process much smoother than before.
Digital transformation helps manufacturers compete
Just think about how far ahead some companies are when it comes to digital transformation software — and what they are doing with it! They are using this knowledge in every step of their process, from the production line to marketing. This way, each department is working together to push your company into the future.
If you aren’t already exploring how digital transformation can help you compete or improve everything you do in manufacturing, now is the time to start. The longer you wait, the more likely another company will pull ahead of you because they have already discovered how much easier and cost-effective these programs are for carrying out work in today’s market.
Digital transformation keeps costs down
Whether you are looking at inventory management software or any other type of system that helps streamline your manufacturing process, one of the biggest benefits is reducing costs. You will be able to monitor your budget more easily and even avoid making wasteful purchases along the way.
Even better, this type of software helps manufacturers cut down on their production costs and enables them to reduce operational costs in every department. It’s a win-win for everyone involved — and many companies are choosing to skip traditional models altogether because they can’t keep up with digital transformation.
Digital transformation improves performance
Last but not least, when it comes to improving performance, you have to look at how digital transformation will impact your workforce. Since these programs are easy to use, anyone has access to all the information they need as soon as they need it.
In this new environment, manufacturers can also provide more opportunities for employees to grow and develop their skills to be ready to take on additional responsibilities if they choose. The new systems will help these workers become more efficient, creative — and even happier at work!